BEGIN:VCALENDAR VERSION:2.0 PRODID:-//wp-events-plugin.com//7.2.3.1//EN BEGIN:VEVENT UID:2223@x8ti.com DTSTART;TZID=Asia/Singapore:20261102T090000 DTEND;TZID=Asia/Singapore:20261106T130000 DTSTAMP:20260222T091520Z URL:https://x8ti.com/event/flange-integrity-training-course-6/ SUMMARY:Flange Integrity Training Course DESCRIPTION:[contact-form][contact-field label="Name" type="name" required ="true" /][contact-field label="Email" type="email" required="true" /][con tact-field label="Website" type="url" /][contact-field label="Message" typ e="textarea" /][/contact-form]\n\nIntroduction\n\nThe role of engineers is crucial because they help machines run smoothly by keeping them in workin g order\, and also help to keep workers’ lives safe. Therefore\, this Fl ange Integrity Course is essential to understand the basics of how to oper ate machinery safely. A flange is a protrusive rim\, collar\, or ring on a n object such as a column\, beam\, or pipe that provides added strength fo r the addition of another object. This course provides participants with t he necessary foundation and practical skills to make and break flange join ts with manual bolt-up methods. Participants will also become proficient i n safeguarding the reliability of flanges on pipework and vessels.\n\nHow can this “Flange Integrity Course” course contribute to your career? O ne of the key requirements in any job description today for engineers is t o be aware of and trained in Public Safety and Security. To succeed in you r current role or advance to the next stage in your career\, you need to k now the relevant equipment\, strategies\, policies\, and procedures to pro mote effective security operations and ensure protection and maintenance o f the equipment\, premises\, and people.\n\nThis Xcelerate Training Instit ute course will empower you with an introduction to flange joints\, types of flanges\, materials\, sizes\, and temperature rating so that you can ca rry out your tasks with confidence and accuracy.\n\nLearning Objectives\n\ n Plan and prepare for the work\n Break flange under flange management p rocedure\n Inspect flange and its components\n Make flange joints follow ing flange management procedures\n Study the correct procedures for assem bling pipe flange connections\n Select and use the correct materials for gaskets and bolting\n Identify the methods of controlled bolting using to rque &\; tension tools/equipment\n Assess their competency in practica lly applying these procedures\n\nTraining Methodology\n\n Lectures\n Vid eos\n Seminars &\; Presentations\n Group Discussions\n Assignments\n Case Studies &\; Functional Exercises\n\nBenefits for Your Organizati on\n\n Benefit from training your employees on the definition and importa nce of mechanical information\, along with the different roles played with in the Flange Integrity guidelines\n Document your Flange Integrity infor mation systematically and efficiently\n Improve productivity by teaching your staff about the Flange Integrity work process and how it fits into th e overall organizational work processes\n Achieve improved Flange Integri ty\, higher employee morale\, increased productivity\, and reduced costs o f damage control\n Assess Flange Integrity rating by evaluating its effec tiveness to reduce injuries and illnesses and identifying and eliminating workplace hazards\n Reduce the damages caused by inadequate Flange Integr ity processes\n\nBenefits for You\n\n Master the knowledge and techniques to see the future of an effective Flange Integrity process\n Learn how t o do a good job with your machines and why it is important to do so\n Lea rn tips\, tricks\, and concepts to help you succeed as a mechanical analys t\n Make a valuable contribution to your organization by being in a posit ion to determine if you should implement a program at your site\, or bette r understand an existing program\n Get an opportunity to work through han ds-on exercises in detail to gain the skills needed to facilitate a Flange Integrity study\n Gain the skills to plan\, manage\, facilitate\, and sc ribe for a Flange Integrity project\n\nTarget Audience\n\n Mechanical Tec hnicians\n Technical Authorities\n Turnaround Managers\n Commissioning Engineers\n Lead Engineers\n Reliability Engineers\n Shutdown Coordinat ors\n All technical pipelines and facilities personnel\n\nCourse Outline\ n\nFLANGE TYPES &\; ASSEMBLY\n\n Flange types\n Flange dismantling\n Flange inspection\n Flange assembly\n\nCHARACTERISTICS OF MATERIALS USED \n\n Characteristics of steel\, castings\, and forgings\n Types of disco ntinuities\n ABS requirements for steel\, castings\, and forgings\n\nSAFT EY CONCERNS &\; ISSUES\n\n Key safety concerns in the Joint Integrity Industry\n Acceptable level of flange imperfections\n Recommendations fo r acceptable gasket contact surface flatness and defect depth\n\nFLANGE GU IDELINES &\; SPECIFICATIONS\n\n Flange joint alignment guidelines\n H ardened washer usage guidelines and specification\n Alternative flange bo lt assembly patterns\n\nCALCULATIONS AND OTHER REPORTS\n\n Assembly bolt load / calculation methods\n Gasket types and materials\n Flange joint l eak report\n Training and certification standards\n Flange completion ce rtificates and tagging\n\nTYPES OF GASKETS AND GUIDELINES\n\n Gasket type s\n Gasket identification\n Assembly instruction\n The ASME PCC-1-2013 Guidelines for Bolted Flange Joint Assembly\n\nPLANNING AND PREPARATION \n \n Identify the tasks\n Inspect the job site\n Confirm whether isolatio n's are completed as per the standard\n Confirm hazard controls\n Coordi nate with relevant personnel\n Select suitable tools\n Check the calibra tion and certifications of tools\n Complete checklists and other required documentation\n\nBREAK FLANGE\n\n Prepare tools with care and accuracy\n Connect with required drain lines\n Undo nuts as per standard procedure s\n Split flange and drain the pipe\n Identify any skills escalations\n Management of open pipes\n Complete checklists and other required docume ntation\n\nINSPECT FLANGE AND COMPONENTS\n\n Evaluate cold pull and refer if required\n Assess the degree of misalignment and refer if applicable\ n Clean and inspect the flange surface – front and back\n Check all st uds and nuts\n Confirm that the components are compliant with relevant st andards\n Identify any issues and take suitable action\n\nMAKE FLANGE JOI NT\n\n Select the appropriate gasket\n Check whether all components are as per the specifications\n Apply lubrication as required\n Complete the initial assembly of the unit\n Insert the blind as required\n Attach th e drain as required\n Re-check the gasket\n Re-check the alignments of t he components\n Tighten components using the relevant tools\n Use torque calibration charts\n Complete checklists and other required documentatio n\n\nCOMPLETE THE TASK\n\n Check the joint alignment one last time\n Arr ange for any other required checks\n Confirm joint integrity\n Complete checklists and other required documentation\n\n \; ATTACH;FMTTYPE=image/jpeg:https://x8ti.com/wp-content/uploads/2025/03/Flan ge-Integrity-Course.jpg CATEGORIES:Mechanical Engineering LOCATION:http://online END:VEVENT BEGIN:VTIMEZONE TZID:Asia/Singapore X-LIC-LOCATION:Asia/Singapore BEGIN:STANDARD DTSTART:20251102T090000 TZOFFSETFROM:+0800 TZOFFSETTO:+0800 TZNAME:+08 END:STANDARD END:VTIMEZONE END:VCALENDAR