BEGIN:VCALENDAR VERSION:2.0 PRODID:-//wp-events-plugin.com//7.2.3.1//EN BEGIN:VEVENT UID:2220@x8ti.com DTSTART;TZID=Asia/Dubai:20260713T090000 DTEND;TZID=Asia/Dubai:20260717T130000 DTSTAMP:20260215T100520Z URL:https://x8ti.com/event/flange-integrity-training-course-3/ SUMMARY:Flange Integrity Training Course DESCRIPTION:Introduction\n\nThe role of engineers is crucial because they h elp machines run smoothly by keeping them in working order\, and also help to keep workers’ lives safe. Therefore\, this Flange Integrity Course i s essential to understand the basics of how to operate machinery safely. A flange is a protrusive rim\, collar\, or ring on an object such as a colu mn\, beam\, or pipe that provides added strength for the addition of anoth er object. This course provides participants with the necessary foundation and practical skills to make and break flange joints with manual bolt-up methods. Participants will also become proficient in safeguarding the reli ability of flanges on pipework and vessels.\n\nHow can this “Flange Inte grity Course” course contribute to your career? One of the key requireme nts in any job description today for engineers is to be aware of and train ed in Public Safety and Security. To succeed in your current role or advan ce to the next stage in your career\, you need to know the relevant equipm ent\, strategies\, policies\, and procedures to promote effective security operations and ensure protection and maintenance of the equipment\, premi ses\, and people.\n\nThis Xcelerate Training Institute course will empower you with an introduction to flange joints\, types of flanges\, materials\ , sizes\, and temperature rating so that you can carry out your tasks with confidence and accuracy.\n\nLearning Objectives\n\n Plan and prepare for the work\n Break flange under flange management procedure\n Inspect fla nge and its components\n Make flange joints following flange management p rocedures\n Study the correct procedures for assembling pipe flange conne ctions\n Select and use the correct materials for gaskets and bolting\n Identify the methods of controlled bolting using torque &\; tension too ls/equipment\n Assess their competency in practically applying these proc edures\n\nTraining Methodology\n\n Lectures\n Videos\n Seminars &\; Presentations\n Group Discussions\n Assignments\n Case Studies &\; F unctional Exercises\n\nBenefits for Your Organization\n\n Benefit from tr aining your employees on the definition and importance of mechanical infor mation\, along with the different roles played within the Flange Integrity guidelines\n Document your Flange Integrity information systematically a nd efficiently\n Improve productivity by teaching your staff about the Fl ange Integrity work process and how it fits into the overall organizationa l work processes\n Achieve improved Flange Integrity\, higher employee mo rale\, increased productivity\, and reduced costs of damage control\n Ass ess Flange Integrity rating by evaluating its effectiveness to reduce inju ries and illnesses and identifying and eliminating workplace hazards\n Re duce the damages caused by inadequate Flange Integrity processes\n\nBenefi ts for You\n\n Master the knowledge and techniques to see the future of a n effective Flange Integrity process\n Learn how to do a good job with yo ur machines and why it is important to do so\n Learn tips\, tricks\, and concepts to help you succeed as a mechanical analyst\n Make a valuable co ntribution to your organization by being in a position to determine if you should implement a program at your site\, or better understand an existin g program\n Get an opportunity to work through hands-on exercises in deta il to gain the skills needed to facilitate a Flange Integrity study\n Gai n the skills to plan\, manage\, facilitate\, and scribe for a Flange Integ rity project\n\nTarget Audience\n\n Mechanical Technicians\n Technical A uthorities\n Turnaround Managers\n Commissioning Engineers\n Lead Engin eers\n Reliability Engineers\n Shutdown Coordinators\n All technical pi pelines and facilities personnel\n\nCourse Outline\n\nFLANGE TYPES &\; ASSEMBLY\n\n Flange types\n Flange dismantling\n Flange inspection\n F lange assembly\n\nCHARACTERISTICS OF MATERIALS USED\n\n Characteristics o f steel\, castings\, and forgings\n Types of discontinuities\n ABS requi rements for steel\, castings\, and forgings\n\nSAFTEY CONCERNS &\; ISSU ES\n\n Key safety concerns in the Joint Integrity Industry\n Acceptable level of flange imperfections\n Recommendations for acceptable gasket con tact surface flatness and defect depth\n\nFLANGE GUIDELINES &\; SPECIFI CATIONS\n\n Flange joint alignment guidelines\n Hardened washer usage gu idelines and specification\n Alternative flange bolt assembly patterns\n\ nCALCULATIONS AND OTHER REPORTS\n\n Assembly bolt load / calculation meth ods\n Gasket types and materials\n Flange joint leak report\n Training and certification standards\n Flange completion certificates and tagging\ n\nTYPES OF GASKETS AND GUIDELINES\n\n Gasket types\n Gasket identificat ion\n Assembly instruction\n The ASME PCC-1-2013 Guidelines for Bolted F lange Joint Assembly\n\nPLANNING AND PREPARATION \n\n Identify the tasks\ n Inspect the job site\n Confirm whether isolation's are completed as pe r the standard\n Confirm hazard controls\n Coordinate with relevant pers onnel\n Select suitable tools\n Check the calibration and certifications of tools\n Complete checklists and other required documentation\n\nBREAK FLANGE\n\n Prepare tools with care and accuracy\n Connect with required drain lines\n Undo nuts as per standard procedures\n Split flange and d rain the pipe\n Identify any skills escalations\n Management of open pip es\n Complete checklists and other required documentation\n\nINSPECT FLAN GE AND COMPONENTS\n\n Evaluate cold pull and refer if required\n Assess the degree of misalignment and refer if applicable\n Clean and inspect th e flange surface – front and back\n Check all studs and nuts\n Confirm that the components are compliant with relevant standards\n Identify any issues and take suitable action\n\nMAKE FLANGE JOINT\n\n Select the appr opriate gasket\n Check whether all components are as per the specificatio ns\n Apply lubrication as required\n Complete the initial assembly of th e unit\n Insert the blind as required\n Attach the drain as required\n Re-check the gasket\n Re-check the alignments of the components\n Tighte n components using the relevant tools\n Use torque calibration charts\n Complete checklists and other required documentation\n\nCOMPLETE THE TASK\ n\n Check the joint alignment one last time\n Arrange for any other requ ired checks\n Confirm joint integrity\n Complete checklists and other re quired documentation\n\n \; ATTACH;FMTTYPE=image/jpeg:https://x8ti.com/wp-content/uploads/2025/03/Flan ge-Integrity-Course.jpg CATEGORIES:Mechanical Engineering LOCATION:Dubai Training Courses\, Hilton Dubai Palm Jumeirah\, Dubai\, UAE\ , United Arab Emirates X-APPLE-STRUCTURED-LOCATION;VALUE=URI;X-ADDRESS=Hilton Dubai Palm Jumeirah\ , Dubai\, UAE\, United Arab Emirates;X-APPLE-RADIUS=100;X-TITLE=Dubai Trai ning Courses:geo:0,0 END:VEVENT BEGIN:VTIMEZONE TZID:Asia/Dubai X-LIC-LOCATION:Asia/Dubai BEGIN:STANDARD DTSTART:20250713T090000 TZOFFSETFROM:+0400 TZOFFSETTO:+0400 TZNAME:+04 END:STANDARD END:VTIMEZONE END:VCALENDAR